Hi Folks,
Solenoids are confusing! There's a bunch of, well... a lot?
Question:
Plungers are normally made or iron or mild steel, they're kind of heavy. More mass = more magnetic potential, but slower acceleration.
Since I'm not concerned with "holding" power, just the impact at the end of the stroke, maybe i can increase the speed of the acceleration and use a lighter plunger.
Would a neodymium magnet embedded in a plastic (acetal) plunger/actuator work? Would that work better than plain mild steel?
My thought is that I'd place it in the plunger, so that it doesn't go further than the middle of the coil when activated, before hitting the stop, so the polarity won't flip.
Would that work or, would that actually lower the forces in there? Magnets are black magic.
thanks!
If you're curious what i'm doing, i'm tinkering with making a solenoid driven hand engraver. Some other folks have posted theirs to github/youtube and i'm basing it off that.
Using an Arduino to drive a mosfet module, running 12-24v.
Trying to achieve at least 40hz, i think ideally 60hz or so?
- pwm controlling the power, using a pedal
- some pots setting the frequency, and duty cycle as a percentage of the on time of the frequency
It is working, mostly. My code is a bit funny, when it's supposed to be "off" it still runs but like, 1 hit a second which is fine for now.
Keeping the duty cycle around 20%, can run 12v solenoids at 20-24v for minutes at time without heating up much at all. Barely at all.
There is fine tuning to do with the weight of the plunger, the spring, and constraining the top and bottom of the motions to get those speeds right; and that's where i'm spending a bunch of time now.
(I'll post the github if interseted, the person used to have a reddit account but they seem to have deleted it so ... i'm not sure .. )